BG4538杯蓋成型機配置

BG4538 Lid molding machine configuration

一、工藝流程

I. Process flow

放卷→進片送片→加熱軟化塑片→成型后沖剪→輸送，堆疊制品→廢邊收卷

Unwinding → feeding and feeding → heating and softening the plastic pieces → punching and shearing after forming → conveying; stacking products → waste side winding

二、設備參數

II.Equipment parameters

1、設備占地：7M*1.8M*2.2M(L*W*H)

1. Equipment area: 7M* 1.8m * 2.2m (L*W*H)

2、處理物料：PP、PS、PET、PVC等熱塑性材料

2. Processing materials: PP, PS, PET, PVC and other thermoplastic materials

3、模具規格：450*380mm

3. Mold specification: 450*380mm

4、成型深度: ≤60mm

4. Molding depth: ≤60mm

5、生產能力：≤15次/分鐘

5. Production capacity: ≤15 times/min

三、設備的主要配置：

III:. Main equipment configuration:

1.      送片機

1.  Feeder machine:

①  .送片形式：汽缸下拉式送片

①. Feed form: cylinder pull - down feed

②  .采用汽缸：亞德客汽缸SU50*250

②. Cylinder: Adecker cylinder SU50*250

③  .配置手動閥

③. Manual valve

2.      輸送進片：

2.Feed sheet

①  、采用高品質碳素鋼鏈軌，鏈軌閉合時送片。

①. Adopt high-quality carbon steel chain rail, and send pieces when the chain rail is closed.

②  、輸送動力采用日本松下2.0伺服電機驅動行星減速機驅動鏈軌輸送。送片精度高。

②. The transmission power adopts Panasonic 2.0 servo motor to drive the planetary reducer to drive the chain rail for transmission. High feeding accuracy.

3.      加熱：

3.Heater

①  、采用上下爐加熱結構:上爐采用縱向10片橫向6片共60片國產紅外加熱器加熱，

  下爐采用縱向3片橫向20片共60片國產紅外加熱區加熱。溫控模塊控制加熱器

  PID調節加熱。

①. Upper and lower furnace heating structure: the upper furnace is heated by 60 domestic infrared heaters with 10 pieces in longitudinal direction and 6 pieces in transverse direction,

The lower furnace is heated by 3 longitudinal and 20 transverse heating zones, 60 domestic infrared heating zones in total. Temperature control module controls heater

PID regulates heating.

②  、橫向退爐采用亞德客汽缸SU63*750

②. The horizontal furnace withdrawal adopts the Yadeke cylinder SU63 * 750

③  、電爐采用不銹框架結構

③ The electric furnace adopts stainless frame structure

4.      成型：

4.Molding

①  .最大成型面積：400*380mm

①. Maximum molding area: 400 * 380mm

②  .下合模采用汽缸推動齒輪齒條拉動連桿機構。汽缸采用廣東方大增壓缸：SD125B250

10A-5，采用氣壓1Mpa。

②. The lower closing die uses the cylinder to push the gear rack to pull the connecting rod mechanism. Guangdong Fangda booster cylinder: SD125b250

10A-5, air pressure 1MPa.

③  .上合模具采用150*100油缸，液壓系統采用2.2Kw油泵。

③ The upper closing die adopts 150 * 100 oil cylinder, and the hydraulic system adopts 2.2kW oil pump.

④  .制品冷卻采用強風制冷DF5型離心式式風機，流量850立方/h，汽缸閥閉合冷卻。

④. Products are cooled by DF5 centrifugal fan with strong wind, flow rate of 850m3 / h, and cylinder valve is closed for cooling.

⑤  .模臺采用結構鋼，四導柱定位結構。

⑤. The die table is made of structural steel, with four guide pillars positioning structure.

⑥  .導柱潤滑采用自動潤滑泵潤滑

⑥. The guide post is lubricated by the automatic lubrication pump

⑦  .負壓成型采用國產2BV-5110水循環真空泵，真空泵功率4KW，抽速2.75立方米/小時。

⑦. Domestic 2BV-5110 water circulation vacuum pump is used for negative pressure forming, with the power of 4kw and pumping speed of 2.75m3/h.

    

5.      堆疊：

5.Stacking

①  .堆疊方式，汽缸下堆疊

①. Stacking mode, stacking under the cylinder

②  采用汽缸：亞德客SU50*25 ,SU50*300 ,SU50*100

② Cylinder: Yadeke SU50 * 25, SU50 * 300, SU50 * 100

③  堆疊工位調整：手輪絲桿調節進退

③ Stacking station adjustment: hand wheel screw rod adjustment forward and backward

④  推出制品方式：汽缸，采用無桿汽缸32*750

④ Way of product launching: cylinder, rod less cylinder 32 * 750

6.      廢邊收卷：

6. Waste edge winding:

①  采用力矩電機5NM*2臺控制廢邊收卷

① Adopt torque motor 5nm * 2 sets to control waste edge winding

②  雙軸廢邊收卷更易操作

② It is easier to operate the double axis waste edge winding

7.      電氣控制：

7. Electrical control:

①  觸摸屏，采用維綸10寸觸摸屏

① Touch screen, with vinylon 10 Inch Touch Screen

②  PLC，采用日本松下微型控制器

② PLC, using Panasonic micro controller

③  低壓電氣：法國施耐德

③ Low voltage electric: Schneider, France